PP and PU tire and wheel manufacturing

A better way to roll

In Crewe, England, we have a specialised facility for manufacturing our patented puncture proof tire and wheel solutions. 

A strong culture of innovation and in-house R&D and mould manufacturing has made us one of Europe’s leading polymer wheel producers and the largest manufacturer of puncture proof tires.

We turn challenges into
maintenance-free tire and wheel solutions

Our specialised team of 20+ employees produce more than 1 million wheels per year and do joint development projects with major players in the mobility sector. Whether it is established OEMs or fresh start-ups, our goal is to develop and supply maintenance-free solutions to keep Europe moving. Some of our OEM partners include:

Why choose our puncture proof tires and wheels?

Set it and forget it. With no punctures or rust, our solutions are designed to keep your applications running smoothly. The PU/PP materials are durable and have high-level resistance to cuts, abrasion, UV rays, ozone gas and chemical attacks.

Our solutions are sourced, manufactured and distributed in Europe – closer to you, and closer to the applications we serve together. Shorter supply chains mean lower logistics costs, faster response times and less exposure to long-distance sourcing risk.

Our materials contain recycled and reprocessed content. Our production facility runs on 100% renewable power.

With excellent shock absorption and good ride comfort, our solutions offer the same handling and performance as a pneumatic tire. The light weight and relatively low rolling resistance of PU can significantly impact the energy efficiency of electric applications.

Whether you need a solution specific to your application, market, or brand, we offer customized wheel and tire options that perfectly align with your business requirements. Can incorporate conventional bearings or low-friction polymer bushes.

What we bring to a development project

Manufacturing

Our factory is run on 100% renewable energy. We continuously optimise our processes to ensure efficiency, and our European set-up is supported by KENDA’s eight tire factories globally.

Reaction Injection Moulding

We use patented processes of reaction injection moulding to produce consistent, high-value products from a wide range of polyurethane materials in both solid and cellular form.

Injection Moulding

We process a vast range of thermoplastics materials sourced in Europe. We blend and formulate the materials to suit your individual application. At least 25 % of our materials are sourced from reprocessed feed-stock.

Design

We use state of the art design systems to conceptualise tailored solutions based on your criteria and needs. Each component is designed in-house and based on your application and its use.

Engineering and testing

We can optimize designs and materials for the best possible outcomes for you. Our solutions undergo rigorous laboratory and practical tests to guarantee optimal quality and safety.

Research and Development

Our in-house R&D team partners with your R&D team to combine our materials, manufacturing and compliance expertise with your market and application knowledge.

Tooling

We design and produce our own tooling in house to ensure that precision and consistency are built into the process.

What you bring to a joint development project

Project requirements

Application requirements

A selection of our ongoing projects

AIGEN is an American company empowering farmers with the Element robot: a new approach to eliminating herbicide-resistant weeds and enhancing crop yields without using chemicals. The Element is autonomously driven by AI, network-connected and powered entirely by renewable energy.
One of our own current development projects is for the front cutter decks of zero turn mowers. We are engineering a tire and wheel solution that combines the comfort and flexibility of a pneumatic tire with the puncture-proof reliability of a semi-pneumatic tire.
Centaur Robotics is a British company revolutionizing mobility with its innovative electric vehicle. The Centaur is a self-balancing chair on two wheels designed to give people with limited mobility greater freedom to engage in daily activities.

Contact us to see if there is a better way to roll

We are happy to answer any questions and discuss whether a custom, puncture proof tire and wheel solution is your next, smart business decision.

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